Revolutionary Multi-Material LSR Molding Technology
We integrate Liquid Silicone Rubber (LSR) with plastic, metal, PP and even three-material hybrid structures in a single shot. Our new process unlocks next-generation product designs with higher sealing, durability and design freedom.
What Makes Multi-Material LSR Molding So Powerful?
Multi-material LSR molding combines Liquid Silicone Rubber with one or more substrates—such as PC, PP, nylon, stainless steel, aluminum or electronic inserts—into a single integrated part. Instead of separate components and glue, our new process achieves direct bonding during injection.
This advanced process delivers:
- Zero-gap sealing and high waterproof performance
- Excellent chemical and temperature resistance
- Thin-wall and complex 3D geometries
- Integrated soft + hard structures in one part
- Stable and repeatable quality for mass production
We Support All Key Multi-Material LSR Combinations
From simple LSR + plastic overmolding to complex three-material integrations with metal and PP, our new process helps you build stronger, safer and more compact products.
Liquid silicone combined with smart-chip technology
Liquid silicone integrated with smart-chip technology for safer, smarter, and more reliable product performance.
Liquid silicone combined with metal
Liquid silicone combined with metal for enhanced strength, durability, and stable performance in precision applications.
Liquid silicone combined with PP
Liquid silicone combined with PP for safe, lightweight, and durable performance in modern medical and consumer products.
Liquid silicone combined with plastic
Liquid silicone combined with plastic for durable, flexible, and stable performance across medical and consumer applications.
Why Multi-Material LSR Outperforms Traditional Assembly
Compared with traditional glue bonding and screw assembly, our multi-material LSR process delivers a higher-performance, cleaner and more reliable solution.
1. 100% Leakage-Proof Structure
Direct bonding during injection molding ensures ultra-tight sealing performance, significantly reducing the risk of leakage and failure.
2. Ultra-High Durability
Excellent resistance to chemicals, cleaning agents, high and low temperatures, UV and repeated sterilization cycles.
3. Complex Structures, Zero Assembly
Soft and hard parts are formed together in one piece, reducing components, labor, assembly time and long-term maintenance costs.
4. Perfect for Mass Production
Automation-friendly process ensures consistent quality, short cycle times and stable performance for large-volume orders.
Advanced Equipment Supporting Our New Process
Our multi-material LSR molding capabilities are backed by a full range of advanced equipment and process control.
- Dual-shot and three-shot LSR injection molding machines
- Automated liquid silicone mixing and metering systems
- Precision CNC machining centers for complex multi-material molds
- Robotic arms for trimming and flash-free production
This combination of equipment, process know-how and quality control allows us to handle demanding multi-material projects across electronics, medical, baby products, industrial and automotive fields.
Multi-Material LSR Products We Have Manufactured
Below are examples of parts using our new multi-material LSR process. Your project can be completely customized based on your drawings and performance requirements.
FAQ about Multi-Material LSR Molding
Yes. With optimized mold design, temperature and surface preparation, LSR can be directly bonded to many plastics such as PC, nylon and others without glue.
Absolutely. We frequently overmold stainless steel and aluminum inserts to create sealed, durable and ergonomic parts for medical, industrial and consumer products.
Yes. Our multi-shot machines and tooling experience allow us to integrate silicone, plastic and metal into one single component.
Our customers come from medical, electronics, wearables, baby and mother care, industrial equipment and automotive sectors.
Depending on the structure and material combination, we can generally control tolerances down to ±0.05mm for critical dimensions.
We can offer a wide range from 10A to 90A Shore hardness according to your design requirements.
Yes. We can provide fast tooling and samples within a short lead time to help you validate your design before mass production.
Materials and processes can comply with FDA, LFGB, RoHS, REACH and ISO 9001. Additional tests can be arranged based on your project needs.
Bring Your Multi-Material LSR Project to Life
Share your drawings, target materials (such as LSR + plastic, LSR + metal, LSR + PP or three-material designs) and performance requirements. Our engineering team will provide DFM suggestions, mold solutions, rapid samples and a complete mass-production plan.